Thursday, December 12, 2013

Great Progress

On Saturday morning, I finished scraping the floor. This allowed the rest of the project to proceed quickly. I cleared everything out of the room, and using a shop vac borrowed from a friend at work, removed all of the scraping debris. Using a mixture of TSP and water, I treated the floor, and then dried it using a mop and the shop vac. Next I applied the concrete etching liquid to the borders of the room. This has special time limits and procedures to follow. It has to stay moist while it is "cooking" the floor, and must remain on the concrete for at least 30 minutes. Etching prepares the concrete for painting, so the paint will adhere properly. It must be completely removed from the floor before painting, so I rinsed it with the mop and sucked up the remaining liquid with the shop vac. Once it dried, I repeated the process on the remaining "middle" part of the floor. Then I had supper with Amber and her folks. I finished up Saturday night by painting the brown trim border around the bottom of the walls. I activated the moisture-detector test, which is just a piece of plastic duct-taped to the floor.
On Sunday morning, I checked the moisture-detector, and found it to be dry on the top and undersides. While in Laurel, MT, I took a picture of several BNSF locomotives waiting for orders to pull their trains WB (photo at top of this entry). After church, I checked for moisture once more to be sure, and then started the first coat of floor paint. I did some border work with the brush, and used the roller for the rest. After 4 hours, I applied the second coat, this time brushing the entire border, at Amber's suggestion. The results were very good!
On Monday night, I brought in six planks of boxcar wood from our shed. A few years ago, our friend Jeff from church gave me one of his boxcar sheds. I took it apart (with help from my friends Darren, Kevin (Keg), Bill, and Andrew) one board at a time, and now most of it is sitting in our shed. It was originally Northern Pacific boxcar #31628, built in 1918. I cut the 6 planks into trim pieces for the Train Room, and nailed them to the wall. I placed pieces which still have some of the original boxcar paint on them in spots that are easy to view. Since this wood is nearly 100 years old, and spent most of its time outside, either as part of a tree, or part of a boxcar hauling grain throughout the country, or as part of an animal shed, some of it has rather large holes or cracks. This is why I painted the brown border around the bottom of the floor, so there wouldn't be white paint showing through these eccentricities.
On Tuesday, I cleaned and vacuumed the room again, and moved in the larger furniture pieces which sit along the eastern wall.
On Wednesday, I moved in the pictures that will be stored, and started sorting the papers we have accumulated since moving into the house in April. That project should be wrapped up tonight. I also started hanging up some railroad artwork and artifacts on the wall.

The floor has now been scraped, scrubbed, and etched. The brown border has been painted as well.

The finished floor!

Now the boxcar wood trim has been added. The upper right section of this board has some of the original red boxcar paint on it.

The room is now complete! Thank you to everyone who helped and tolerated this project (especially my bride) to this point. Looks like new walls and floor!

And this is what it looked like about 4 months ago...

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