Thursday, June 26, 2014

It has a bell?

Happy 6-2-6 to you,

This week involved some troubleshooting based on last week's operations, and a few new entries to the roster.

On Saturday I hooked up two Lionel 5906 sound activation buttons to the Track 4 wires. These allowed the horn and bell (I didn't know it had a bell) to operate on the Rock Island E-8 units without problems. However, the wires coming in and out of these buttons are 16 gauge, and the rest of the wiring is 10 gauge. What I would like to do is get 6 more of these buttons, and modify all 8 of them to use 10 gauge wire. Annoyingly, these buttons go for about $20 each, which seems kind of silly. I will look for them on auctions and pick up more over time.

On Monday I lubricated the Rock Island E-8 powered unit, the Illinois Central GP9, and the CNW Doodlebug power unit. To address the coupler issue on the caboose train from last week, I added a layer of scotch tape to the link between the red Lionel CNW bay-window caboose and the Lionel MRL caboose. I had used similar techniques on the Illinois layout, and the tape remained in place and continued working for nearly 10 years. A long-range solution for the red caboose would be to upgrade the trucks/couplers to nicer, all-metal units, rather than using the stock mostly-plastic trucks.

On Wednesday I acquired two new pieces at auction. The first is a battery-powered Lionel locomotive that looks like the classic #2343 ATSF F3. I changed the batteries, but got no results yet. I searched, but couldn't find any info on what set this engine was a part of. It may actually require a remote to run, and possibly may not run on track at all. The other is a #2034 Lionel steam locomotive. I lubricated the gears and was able to get it to run intermitantly. It shoots off quite a few sparks, and the E-unit has some trouble. Sometimes it causes a short in the line by simply sitting on the track. This may give me some good experience doing a more in-depth diss-assembly, cleaning, and reassembly job to get it up to full working order. So, these two locos will be a work in progress over time, but they look acceptable and will be good display pieces while they wait their turn in the engine house.

I don't normally mention it, but I do run the trains every week, even if there are no "guests". The RI Northern ran well last night again at high-voltage, and the other locos all completed their circuits too.

On my lunchtime walks this week, I snapped photos of some visiting Canadians, and some real-life caboose work.

Have a swell week, and keep your rails shiny~

Tape does the job
Artsy through-the-pantograph photo of the 2034

First warbonnet in the collection
Two Canadian grain hoppers

Crossing the road

Thursday, June 19, 2014

June Roster Details

Greetings ~

Last Thursday I ran the bare Rock Island 5100 forward and reverse without problems. I reattached the shell and hooked it up to its tender and a 4-car train. It ran fine in reverse, but spun on the curves  when going forward. I removed the shell and tightened the motor mount screws one half-turn. I ran it without the shell in both directions with a load. So, I reattached the shell and tested it again with
success! The track power has to be pretty high for it to run, but it makes it around Track 3 now.

I used a water/dish soap mix to clean off the tops of the four original Rocky Mountain Rocket cars successfully. They had gotten dirtied when resting on a display shelf back in Illinois.

On Father's Day the Gamsbys and Seemans came to visit the new train roster. During the run, I found that one of the couplers on the caboose train will open occasionally, and the Rocky Mountain Rocket is having some trouble sounding the horn.

For the remainder of the week I continued to seek assistance with selling Cal's Post War collection, and did some planning of future train-related plans for our backyard.

So, for blog content this week, I will elaborate on the June roster lineup.

The doodlebugs on Track 1 will receive some more attention in coming weeks with the next Future Passenger Train entry. For now I'll say that they are reliable runners, but look odd on the curve-intensive Track 1. I wouldn't suggest walking between the cars during most of their curvy course!

The caboose train is simple fun. At the head is a Williams Illinois Central GP9 diesel locomotive, painted in the "black with white details" freight scheme. The thing I like the most about this paint scheme is that it includes the signature green diamond logo. The engine is a very good runner, and requires little track power to move smoothly. The first caboose is a scale Lionel Northern Pacific woodsided model, followed by a Lionel Chicago & Northwestern red bay window caboose, followed by a scale Lionel Montana Rail Link caboose, followed by another MTH C&NW red bay window caboose, followed by a scale Lionel Missouri, Kansas and Texas green caboose, trailed by a Lionel C&NW green and yellow bay window caboose. The Lionel C&NW red bay window seems to have a troublesome coupler that opens on its own. This train makes a unique sound when running, since all of the cabeese are roughly the same length as the track pieces, so they all seem to pass over a track joint at the same time. This results in a very pronounced repeating "CLACK" as the train runs on Track 2.

June's entry on Track 3 has received a lot of publicity already: the Fast Reefer Freight led by the Lionel Rock Island 4-8-4 steam locomotive. Behind the reliably smoking engine are a line of all-Lionel scale freight cars. The first is a red Swift reefer, carrying bacon. The second is a gray Canadian National reefer, transporting a mixture of cold foods. The third reefer is an orange Pacific Fruit Express car, carrying apples. The caboose is a handsome wood-sided Rock Island model.

And June's flagship on Track 4 is the Rocky Mountain Rocket, which was detailed in last week's entry. The car tops have been cleaned, and I will address the E8's horn issues this week. The mars light on the lead locomotive is a nice touch! The locomotives are from Williams, and the aluminum cars are from K-Line. The cars were originally part of a K-Line Club membership set, and I picked up a second diner later. The "newer" diner is populated with passengers, but the rest of the cars are people-less.

Till next time, keep those rails shiny ~

The shell-less 5100 pulling a freight

The June roster

Rock Island car before cleaning

Rock Island car after cleaning

A track signal near my office, with Sacrifice Cliff in the background

Thursday, June 12, 2014

Roundhouse Patient


A merry week to all - this past weekend my family was involved in the Montana Renaissance Festival at Zoo Montana. We had a good, sunny time, and hope lots of people were able to enjoy it.

In the Train Room, the roster has changed significantly. The heavyweight train, MRL freight, trolley, and C&NW steam switcher have all been safely stored. The new track lineup is as follows:
Track 1: C&NW Doodlebugs
Track 2: Caboose Train led by IC GP9
Track 3: Fast Reefer Freight led by RI 4-8-4
Track 4: the Rocky Mountain Rocket

When I last attempted to run the Lionel Rock Island 4-8-4 steam locomotive (7 years ago), it was not working properly. It received track power fine, and the lights and smoke unit worked fine, but the motor seemed like it wasn't strong enough to move the locomotive. So, when I placed it on the track this week, the first thing I did was lubricate it with grease and oil. I removed the shell, which allowed me to add oil to the wick on the motor. This did not resolve the problem.

Next I removed the motor assembly for inspection. This locomotive uses a very similar design to the #726 Lionel Berkshire 2-8-4 locomotive built over 60 years ago. In fact, a motor from the 726 could be transplanted into this one, which was built in 1987. I checked the worm gear and made sure that there was sufficient lubricant surrounding it. The rotor spun freely when manually turning it, so this proved that there weren't any foreign objects obstructing it. The same was true of the drive wheels, which move freely with the motor detached from the chassis.

Shell-less 4-8-4 locomotive
I removed the brush plate to view the brushes and the armature assembly. The brushes look like they have seen a lot of service, and could be the cause of the problem. I put the motor assembly back together, and placed it on the chassis to ground it. Then I applied power to the track and cycled the engine. The motor, though not attached to the worm gear, still behaved erratically, having great trouble making more than a few revolutions. Obviously this narrowed down the problem to the motor assembly itself, and not the worm gear, drivers, or anything else on the chassis.

The next day, I looked up this problem online. I found that this locomotive and its clones are notorious for motor problems. So, that made me feel a bit better! The online microferroequinologist community have a lot of content regarding fixes for this engine. Three problems/solutions, or a combination of the three, seem to be common:
1. The brushes that came with the locomotive are the wrong diameter, so they need to be replaced with correctly-sized brushes
2. The rear and front motor bearings need to be replaced
3. The angle of the motor needs to be adjusted to properly contact the worm gear

With this information, I felt more equipped to address the issue. Last night I did some more troubleshooting, suspecting the brushes as the main culpret in the locomotive. After disassembling and reassembling the motor again, I applied power to the track, and at the same time applied some pressure (via a screwdriver point) to one of the brush springs. This resulted in a lot of noise and movement. The motor started running at top speed immediately while sitting on the chassis. This was surprising and fortunate, because my observations of the motor assembly proved that a motor bearing replacement would be a major undertaking. I cycled the E unit into the opposite direction, and the motor whirred to life again, although not perfectly smooth.



Motor with brush plate removed
I placed the motor assembly back on the worm gear for testing, and it just spun and spun without engaging. Well, this just taught me that the motor has to be fully affixed to the frame to actually cause locomotion. So, I screwed it back on, but the locomotive still seemed to be having great trouble moving. I loosened the motor mount screws a bit, and it began spinning again. With a bit of testing, I found a happy medium point where the motor armature appropriately engaged the worm gear, and... ta da! The locomotive sprang into motion again after many years of sitting in the roundhouse!

Rock Island 5100 still has several more tests to pass before it can be given a clean bill of health for active duty, but last night's endeavors proved very encouraging. The shell is still off, and I have not tried putting a load on the engine yet, but I will address this very soon. With the shell off, it is easy to view the "puffing smoke" mechanism in action, which is basically a plate that moves up and down in time with the drivers to let smoke come out on queue. And speaking of smoke, the smoke fluid from 7 years ago is still in the locomotive and is puffing today!

The 1987 Rock Island "Northern" engine was the flagship of the Lionel catalog at one time, and sported a new sound feature called "Mighty Sound of Steam". It isn't that mighty compared to the sound systems of today's engines, but it matches the somewhat clunky nature of the locomotive's motor, so I think it fits just right. It is a visually striking scale locomotive and I hope a little bit of service will keep it running for decades to come. As a youngster I remember gawking at this engine in the catalog, and it is special to have one of my own now in my own train room.





Now for the fifteenth part of the future passenger train series: The Rock Island's Rocky Mountain Rocket. The Chicago, Rock Island and Pacific (known as the CRIP to you Rail Baron players) had a fleet of streamlined passenger trains which had "rocket" in their names. One of these was the Rocky Mountain Rocket, which ran between Denver and Chicago. It began service in 1939, and for its 27-year run it faced a lot of competition for passengers from other railroads along the route. The passenger cars were silver stainless steel, and the locomotives were painted maroon, red, and silver.

My RMR is actually an amalgamation of a Rocket and the Golden State passenger train. The same types of locomotives and sleeping cars were used on both the RMR and Golden State, so my consist isn't that far off. The Golden State train was a joint venture between the Rock Island, the Pennsylvania, and the Southern Pacific, and ran from Chicago to Los Angeles starting in 1902 (with significantly different equipment at that early date.) Anyway, Mark's Rocky Mountain Rocket is pulled by two Williams E7 engines, and currently consists of 5 aluminum Golden State passenger cars manufactured by K-Line. The cars are headed by an RPO car, followed by a coach, two dining cars, and a flat-end observation car. Sometimes, the flat-end observation is replaced with a special business car, which is currently dressed in a "K-Line Millennium" livery. This car is prototypical except for the livery, and has very low collector's value, so I would like to alter this car in the future to match an actual railroad.

This train is unique in that it has two dining cars and no baggage car. So, passengers can eat well, but they can't take much with them! The Rock Island 4-8-4 steam locomotive would also look good heading this train, although in real life this was an all-diesel consist. My Rocky Mountain Rocket will travel from Silver Falls to all points on the layout, and will be available for special dinner trains between Pinecone and Cedar Valley, and between Fence Lake and Iron Horse National Park.

Thursday, June 5, 2014

Maintenance Shop


Happy June to all ~

This week I snapped some photos in the Laurel Yard, and did some maintenance-type work in the Train Room.

On Sunday, while returning from picking up some top soil at a greenhouse, I checked out the happenings near the turntable in the Laurel Yard. I saw some MRL and BNSF locomotives, and one out-of-place UP engine. Nearby, the railroad-tie train was parked, which I wrote in detail about in a previous posting. Also standing by was a Loram track-testing train.

In the world of Model Trains, I did some office work. We store our important papers in a filing cabinet in the Train Room, and some sorting was long overdue. So, I put away a lot of papers and shredded the ones we didn't want to keep. After that, I got out the Lionel Service Manual and the Lionel Maintenance Kit. I familiarized myself with what parts of the locomotives required lubricant or oil, and serviced the following engines: MRL SD6, CNW GP7 1518, PRR GG1, CNW E4, Handcar, CNW 0-8-0, and the Trolley. I tested everything well, and let the lubricant settle in. I only serviced the visible parts - I did not perform maintenance on the motors this time around.

I hope you enjoy your week, and keep your rails shiny ~

Lionel Maintenance Kit and Service Manual
Applying lubricant to the gears on this truck